Blade Design Challenge
Blade design and engineering is one of the most complicated and important aspects
of current wind turbine technology. Today engineers are trying to design blades that
extract as much energy from the wind as possible throughout a range of wind speeds. Plus
these blades need to be durable, quiet and cheap.
Challenge: Each team will design a set of that generates the maximum amount of electricity
at low and high wind speeds using the least amount of materials. You may use any of the
following construction materials: Balsa Wood Sheets, Cardboard, Tissue paper,
Paper/plastic cups, Index cards, String, Toothpicks, Popsicle sticks, Tape
Competition: During the competition each set of blades will be tested for 30 second at high
and low wind speeds. The highest voltage produced will be recorded. The team with the
highest average output voltage WINS!
Design Constraints:
• Blades must not be more than 20” long
• Blades can not have any “sharp” points
• Must keep track of the materials you use on your data sheet
• May only use construction materials specified above
Design Questions:
1. How many blades do you plan to place on your hub?
2. How long are you going to make these blades?
3. What characteristic do you think has the most impact on how much energy your
blades will produce?
4. What materials are you going to use? Why:
5. Test your first design. What modifications are you going to make to the final
design? Why are you going to make these changes?
Final Design:
1. How many blades did you use?
2. What was the length of the blades?
3. What was the width of the blades?
4. What materials did you use?
5. What was you high wind voltage?
6. What was your low wind voltage?
7. What was you average voltage output?
5. Draw a sketch of your blade shape.