Quiz Dag 1 Progress Review Part 2

QUIZ DAG 3 PROGRESS REVIEW Question 1 Which$ of$the$following$ would$ not$be$used$to$address$defects? a)( Six(Sigma. b)( Poka Yoke. c)( One –piece flow d)( Heijunka. Correcte( antwoord( is(D Question 2 Which$ of$the$following$ is$NOT$a$technique$ for$achieving$market$ demand$ stability? a)( Develop partnerships( with major(suppliers. b)( Have(customers take delivery of(product( less frequently. c)( Provide(buffer(of(finished goods. d)( Provide(buffer(of(backlog. Correcte( antwoord( is(B. Question 3 What$is$the$term$for$a$series$of$connected$ flow$ in$a$value$stream$map? a)( Ring. b)( Loop. c)( Group. d)(((Function. Correcte( antwoord( is(B Question 4 Which$ of$the$following$ is$not$ a$feature$of$load$ leveling? a)( Orders(spread(out(in(time. b)( Even(distribution( of(work. c)( Work leveled over(disconnected time(periods. d)( Reduction of(waste. Correcte( antwoord( is(C Question 5 Which$ type$of$flow$ is$the$ultimate$ goal? a)( Batch. b)( Pull. c)( One-piece. d)( FIFO. Correcte( antwoord( is(C Question 6 What$is$a$weakness$of$mixed-model$ production? a)( Material is(leveled. b)( Volume(is(leveled. c)( Usage of(parts is(the(same each day. d)( All(models(built(are(assumed to(be sold each day. Correcte( antwoord( is(D Question 7 Which$ of$the$following$ is$an$inventory$buffer$that$can$contain$ either$ finished$ goods$or$WIP? a)( Work cell. b)( Kanban. c)( Supermarket. d)( MRP. Correcte( antwoord( is(C Question 8 Lead$time$through$ the$value$stream$will$ largely$be$determined$ by$which$ of$the$following? a)( Ratio(of(value-added to(non-value-added work. b)( Size of(FIFO(lanes and(supermarkets. c)( Takt(time(multiplied by pack(size. d)( Backlog of(customer orders. Correcte( antwoord( is(B Question 9 Which$ of$the$following$ is$NOT$important$ to$a$lean$thinker? a)( Value to(the(customer. b)( Flow and(pull(from the(customers. c)( Full(utilization of(resources. d)( Team(structure and(individual empowerment and(accountability. Correcte( antwoord( is(C Question 10 What$characteristics$ do$product$families$ exhibit? a)( Steps(that(vary(widely. b)( Dissimilar( products. c)( Common( processes. d)( Long(lead(times. Correcte( antwoord( is(C QUIZ DAG 4 PROGRESS REVIEW Question 1 Which$ methodology$ uses$the$DMAIC$steps$? a)( LEAN b)( Design(of(experiments c)( Total(Quality Management d)( Six Sigma Correcte( antwoord( is(D Question 2 What$is$the$main$goal$of$DMAIC$? a)( To(determine root( causes. b)( To(analyze problems. c)( To(improve processes. d)( To(control systems. Correcte( antwoord( is(C Question 3 What$is$the$type$of$kanban$system$in$which$ an$empty$container$ serves$as$ the$signal$for$the$upstream$process$to$fill$ the$bin$ ? a)( Production kanban b)((Witdrawal kanban c)( Supermarket d)( Two – bin(kanban Correcte( antwoord( is(D Question 4 Which$ of$these$is$important$ to$LEAN$? a)( High(utilization of(equipment. b)( Eliminating barriers to(flow. c)( Departmental structure and(individual efficiency. d)( Controlling the(business(through detailed tracking. Correcte( antwoord( is(B Question 5 Which$ step$of$PDCA$ is$similar$ to$the$ DEFINE$step$of$Six$Sigma$? a)( Plan b)( Do c)( Check d)( Act Correcte( antwoord( is(A Question 6 What$does$a$Six$Sigma$program$aim$to$reduce$? a)( Inventory b)( Process stability c)( Process variability d)( Waste Correcte( antwoord( is(C Question 7 A$project$charter$should$ be$as$detailed$ as$possible$ ? a)( Yes,(every detail(of(the(project( must(be described. b)( Yes,(in(case(a(new project( leader(takes over(the(project. c)( No,(just the(themes the(project( leader(thinks that are(relevant. d)( No,(it should be brief,( with all(the(pre(defined topics. Correcte( antwoord( is(D Question 8 Which$ of$these$“defects$per$million$ opportunities”$ (DPMO)$equals$sigma$ Level$4$quality$ ? a)( 308.000(defects(per(million opportunities. b)( 66.800(defects(per(million opportunities. c)( 6.210(defects(per(million opportunities. d)( 3,4(defects(per(million opportunities. Correcte( antwoord( is(C Question 9 When$a$process$shows$increased$ performance…, a)( …decrease number of(process defects(and(decreases the(sigma(capability. b)( …decrease number of(process defects(and(increases the(sigma(capability. c) …the(number of(process defects(equals and( the(sigma(capability decreases. d)( …the(number of(process defects(equals and(the(sigma(capability increases. Correcte( antwoord( is(B Question 10 From$a$company$board$perspective,$what$would$ be$the$key$argument$to$ Embrace$six$sigma$in$the$company$strategy$?$ a)( Increase(in(market(share b)( Decrease(in(defects( c)( Customer( focus d)( Bottom( line(results Correcte( antwoord( is(D QUIZ DAG 5 PROGRESS REVIEW Question 1 What$does$this$ VSM$icon$mean$? a)( Load leveling b)( Go(See scheduling c)( Uncontrolled inventory d)( A(process box Correcte( antwoord( is(A Question 2 Poka$Yoke$is$a$strategy$for$which$ of$the$following$ ? a)( Making machines(run(better b)( Utilization c)( Mistake proofing processes d)( Six Sigma Correcte( antwoord( is(C Question 3 What$of$these$is$NOT$a$primary$element$of$Just-in-time$ ? a)( Have(only the(required inventory when needed b)((Save(money(by reducing the(workforce c)( Reduce leadtimes by reducing setup times d)( Improve quality to(zero(defects Correcte( antwoord( is(B Question 4 What$is$a$bar$chart$that$shows$the$ time$required$for$ each$operation$ in$the$cell? a)( Pareto diagram b)( Line(balance chart c)( Takt(time(chart d)( Flow(chart Correcte( antwoord( is(B Question 5 Which$ of$the$following$ is$the$most$important$ to$ sustaining$ lean$initiatives$ ? a)( Reducing WIP(inventory b)( Empowering employees c)( Continuous improvement d)( Implementing flow Correcte( antwoord( is(C Question 6 Why$is$it$important$ for$managers$and$leaders$to$understand$the$ daily$ work$in$great$detail$ ? a)( So they can easily tell people what to(do b)( So they can coach(individuals on the(work and(company philosophy c)( So they can design(the(lean(process as(a(management(group d)( So they can lead the(process mapping exercise Correcte( antwoord( is(B Question 7 Which$ of$the$following$ can$be$determined$ by$using$the$ 5$why’s$tool$ during$a$kaizen? a)( Root(cause b)( Background c)( The(problem d)( A(solution Correcte( antwoord( is(A Question 8 Which$ of$the$following$ is$a$result$of$autonomation$ ? a)( Free(operators( to(work on other machines b)( Result in(rigid machine(locations c)( Result in(one-machine,( one operator d)( Provide(robots( to(perform jobs Correcte( antwoord( is(A Question 9 Which$ of$these$products$ family$characteristics$ is$NOT$a$criterion$for$ choosing$ a$lean$pilot$ product$ family$? a)( Has(variability in(its processes b)( Is(well understood c)(((Is(complex(enough to(provide(a(valid test( d)( Has(individuals who embrace change Correcte( antwoord( is(C Question 10 The$worst$form$of$waste$is$$ a)( Inventory( b)( Overproduction( c)( Waiting d)( Defects Correcte( antwoord( is(B