Quiz Dag 1 Progress Review Part 1

QUIZ DAG 1 PROGRESS REVIEW Question 1 Wat$is$the$objective$of$the$lean$philosophy? a)( Decrease inventory turns. b)( Flow(value to(the(customer. c)( Maximize the(amount of(resources. d)( Increase safety stock. Correcte( antwoord( is(B Question 2 What$are$the$five$lean$principles? a)( Takt(time,(flow,( pull,( interval(and(pitch. b)( Takt(time,(flow,( pull,( schedule one point( and(finished goods strategy. c)( Heijunka,(standard work,( TPM,(Just-in-Time and(kaizen. d)( Value,(value Stream,(flow,( pull(and(perfection. Correcte( antwoord( is(D Question 3 Which$ of$the$following$ is$a$benefit$ of$lean? a)( Decrease in(velocity. b)( Increase in(working capital. c)( Increase in(inventory turns. d)( Decrease in(cash(flow. Correcte( antwoord( is(C Question 4 Which$ of$these$is$NOT represented$in$the$ house$of$Toyota$diagram? a)( Shortening lead time. b)( Jidoka. c)( Continuous improvement. d)( Statistical process( control. Correcte( antwoord( is(D Question 5 Which$ of$these$could$ be$used$to$combat$ mura? a)( 5S,(TPM,(setup reduction,( flow,( pull(and(kaizen. b)( Takt(time,(heijunka,( flow,( pull(and(six sigma. c)( Takt(time,(flow,( pull(and(improve safety. d)( Standard(work,(5S,(TPM(and(kaizen. Correcte( antwoord( is(B Question 6 Which$ of$the$deadly$wastes$is$considered$ the$worst$because$it$causes$ many$of$the$others$and$is$hard$to$attack? a)( Inappropriate processing. b)( Unnecessary inventories. c)( Overproduction. d)( Defects. Correcte( antwoord( is(C Question 7 Which$ waste$could$ be$corrected$by$implementing$ flow,$ reducing$the$ interval$and$pulling$ demand$ from$the$customer? a)( Unused people skills. b)( Inappropriate processing. c)( Inventory. d)( Motion. Correcte( antwoord( is(C Question 8 Which$ of$the$following$ is$considered$ value-added$ work,$rather$ than$waste? a)( Carrying(a(part(to(the(painting(area. b)( Painting(a(part. c)( Repainting a(defective part. d)( Painting(a(part(ahead of(schedule. Correcte( antwoord( is(B Question 9 Which$ of$the$following$ is$the$most$critical$ part$of$lean? a)( That people agree to(the(lean program. b)( That operators( are(trained and(given the(time(to(work on the(program. c)( That management(is(trained so they can train(everyone else. d)( That people are(involved and(respected. Correcte( antwoord( is(D Question 10 Overproduction,$ scrap,$waiting$and$inappropriate$ processing$ are$alle$forms$of: a)( TPM b)( Muda c)( Kanban d)( CFM Correcte( antwoord( is(B QUIZ DAG 2 PROGRESS REVIEW Question 1 Which$ of$these$is$one$of$the$five$lean$principles$ related$to$how$ value$ stream$mapping$ fuels$continues$ improvement? a)( Pitch. b)( Cycle Time. c)( Understanding customer value d)( Takt(time. Correcte( antwoord( is(C Question 2 Which$ of$these$is$an$important$ characteristic$ of$a$future-state$value stream$map$that$makes$it$effectieve? a)( Matches(the(production flow(on the(shop(floor. b)( Models(the(factory floor for each operation step. c)( Starts(with the(raw(material supplier and(ends with the(shipment( to(the( customer. d)( Starts(with the(shipment(to(the(customer( and(works backward(to(the( raw(material supplier. Correcte( antwoord( is(D Question 3 How$are$operations$ best$measured$for$a$value$stream$map? a)( With a(stopwatch(on the(factory floor using first-hand observation. b)( Using(methods-time-motion( to(establish standards for setup(and(run. c)( Using average(run(times for the(last(designated number of(periods. d)(((Using(CAD(along with CAM(using speeds(and(feeds(to(determine run( times. Correcte( antwoord( is(A Question 4 What$is$the$order$of$hierarchy$of$flow,$ starting$with$ the$best? a)( Pull,( one-piece(flow,( FIFO. b)( One-piece(flow,( pull,(FIFO. c)( Pull,( FIFO,(one-piece(flow. d)( One-piece(flow,( FIFO,(pull. Correcte( antwoord( is(D Question 5 What$is$the$purpose$of$a$timeline? a)( Find waste. b)( Visualize lead time. c)( Establish customer demand rate. d)( Track(value stream plan(progress. Correcte( antwoord( is(B Question 6 What$does$this$ value$stream$mapping$ icon$ represent? a)( Heijunka. b)( Electronic( information flow. c)( Kaizen. d)( Supermarket. Correcte( antwoord( is(D Question 7 Which$ process$should$ be$scheduled? a)( Gateway(process. b)( Final assembly process. c)( Pacemaker(process. d)( Shipping process. Correcte( antwoord( is(C Question 8 If$the$net$available$ production$ time$per$year$is$100,000$minutes$ and$the$ required$production$ quantity$ per$year$is$50.000.$What$is$the$takt$time$in$ minutes$ ? a)( 0.5 b)( 2 c)( 4 d)( 5.000.000 Correcte( antwoord( is(B Question 9 Using$a$takt$time$ of$2$minutes,$if$the$cycle$time$is$3$minutes,$ which$ of$the$ following$ is$true? a)( FIFO(lanes are(in(place. b)( Flow(is(adequate. c)( The(company can meet(customer demand. d)( The(company cannot meet(customer demand. Correcte( antwoord( is(D Question 10 Which$ lean$concept$ could$ be$applied$ to$link$processes$that$share$a$common$ cycle$time$and$do$not$have$setup$steps? a)( Schedule(one(point. b)( Interval. c)( One-piece(flow. d)( Supermarket Correcte( antwoord( is(C