PowerFlex 520-Series Adjustable Guide Part 2

PowerFlex 520-Series Adjustable Frequency AC Drive Control Terminal Block PowerFlex 523 Control I/O Wiring Block Diagram 01 02 03 SNK SRC 04 05 06 +24V Relay N.O. Relay Common Relay N.C. R1 +10V R2 11 12 13 R3 14 15 C1 C2 Digital In DigIn TermBlk 05 Sel J8 SNK SRC R1 R2 R3 01 11 02 12 J7 Pulse In Typical SRC wiring Typical SNK wiring Digital Common DigIn TermBlk 05/Pulse DigIn TermBlk 06 +24V DC +10V DC 0-10V Input Analog Common 4-20mA Input Pot must be 1...10 k ohm 2 W min. RJ45 Shield Comm Common RS485 (DSI) 81 Digital Input 03 13 (1) Stop DigIn TermBlk 02/(2) Start/Run FWD DigIn TermBlk 03/ Direction/Run REV 04 14 05 15 06 C1 C2 (1) IMPORTANT I/O Terminal 01 is always a stop input. The stopping mode is determined by the drive setting. The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input. (2) Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to command a start. Use a maintained input for I/O Terminal 03 to change direction. (3) Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an undetermined frequency reference will result. PowerFlex 520-Series Adjustable Frequency AC Drive PowerFlex 523 Control I/O Terminal Designations No. R1 R2 R3 01 Signal Relay N.O. Relay Common Relay N.C. Stop Default Fault Fault Motor Running Coast Description Normally open contact for output relay. Common for output relay. Normally closed contact for output relay. Three wire stop. However, it functions as a stop under all input modes and cannot be disabled. 02 Run FWD – Preset Freq 06 11 12 DigIn TermBlk 02/ Start/Run FWD DigIn TermBlk 03/ Dir/Run REV Digital Common DigIn TermBlk 05/ Pulse In DigIn TermBlk 06 +24V DC +10V DC 13 0-10V In(1) Not Active Used to initiate motion and also can be used as a programmable digital input. It can be programmed with t062 [DigIn TermBlk 02] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Current consumption is 6 mA. Used to initiate motion and also can be used as a programmable digital input. It can be programmed with t063 [DigIn TermBlk 03] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Current consumption is 6 mA. Return for digital I/O. Electrically isolated (along with the digital I/O) from the rest of the drive. Program with t065 [DigIn TermBlk 05]. Also functions as a Pulse Train input for reference or speed feedback. The maximum frequency is 100 kHz. Current consumption is 6 mA. Program with t066 [DigIn TermBlk 06]. Current consumption is 6 mA. Referenced to Digital Common. Drive supplied power for digital inputs. Maximum output current is 100 mA. Referenced to Analog Common. Drive supplied power for 0...10V external potentiometer. Maximum output current is 15 mA. For external 0-10V (unipolar) input supply or potentiometer wiper. Input impedance: Voltage source = 100 kW Allowable potentiometer resistance range = 1...10 kW 14 15 Analog Common 4-20mA In(1) – Not Active Return for the analog I/O. Electrically isolated (along with the analog I/O) from the rest of the drive. For external 4-20 mA input supply. Input impedance = 250 W C1 C1 – C2 C2 – This terminal is tied to the RJ-45 port shield. Tie this terminal to a clean ground in order to improve noise immunity when using external communication peripherals. This is the signal common for the communication signals. 03 04 05 Run REV Preset Freq – – (1) Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an undetermined frequency reference will result. Parameter t076 t081 P045 P045, P046, P048, P050, A544, t062 t063 t063 – t065 t066 – P047, P049 P047, P049, t062, t063, t065, t066, t093, A459, A471 – P047, P049, t062, t063, t065, t066, A459, A471 – – PowerFlex 520-Series Adjustable Frequency AC Drive PowerFlex 525 Control I/O Wiring Block Diagram Safety 1 01 S1 Safe-Torque-Off Safety 2 S2 Safety +24V S+ 02 03 SNK SRC 04 05 06 07 08 +24V Relay 1 N.O. Relay 1 Common Relay 2 Common Relay 2 N.C. R1 11 +10V 12 R2 13 R5 14 R6 15 0-10V 16 0/4-20 mA 17 18 30V DC 50 mA Non-inductive 19 (1) Stop DigIn TermBlk 02/(2) Start/Run FWD DigIn TermBlk 03/ Direction/Run REV DigIn TermBlk 05 DigIn TermBlk 06 DigIn TermBlk 07/Pulse DigIn TermBlk 08 +24V DC +10V DC 0-10V (or ±10V) Input Analog Common R1 R2 S1 R5 S2 S+ Analog Output Opto Output 1 Opto Common RJ45 Shield Comm Common J5 SNK Digital Input R6 SRC 01 11 24V (3) Common Opto Output 2 Digital In DigIn TermBlk 07 Sel Analog Out 0-10V Pot must be 1...10 k ohm 2 W min. 4-20mA Input C2 J9 Pulse In Typical SNK wiring Digital Common C1 J10 0/4-20mA Typical SRC wiring 12 02 13 03 14 04 15 05 16 06 17 07 18 08 C1 C2 19 (1) IMPORTANT I/O Terminal 01 is always a stop input. The stopping mode is determined by the drive setting. The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input. (2) Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to command a start. Use a maintained input for I/O Terminal 03 to change direction. (3) Only one analog frequency source may be connected at a time. If more than one reference is connected at the same time, an undetermined frequency reference will result. PowerFlex 520-Series Adjustable Frequency AC Drive PowerFlex 525 Control I/O Terminal Designations No. R1 R2 R5 R6 01 02 Signal Relay 1 N.O. Relay 1 Common Relay 2 Common Relay 2 N.C. Stop DigIn TermBlk 02/ Start/Run FWD Default Fault Fault Motor Running Motor Running Coast Run FWD Description Normally open contact for output relay. Common for output relay. Common for output relay. Normally closed contact for output relay. Three wire stop. However, it functions as a stop under all input modes and cannot be disabled. Used to initiate motion and also can be used as a programmable digital input. It can be programmed with t062 [DigIn TermBlk 02] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Current consumption is 6 mA. 03 DigIn TermBlk 03/ Dir/Run REV Digital Common DigIn TermBlk 05 DigIn TermBlk 06 DigIn TermBlk 07/ Pulse In Run REV Used to initiate motion and also can be used as a programmable digital input. It can be programmed with t062 [DigIn TermBlk 02] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Current consumption is 6 mA. Return for digital I/O. Electrically isolated (along with the digital I/O) from the rest of the drive. Program with t065 [DigIn TermBlk 05]. Current consumption is 6 mA. Program with t066 [DigIn TermBlk 06]. Current consumption is 6 mA. Program with t067 [DigIn TermBlk 07]. Also functions as a Pulse Train input for reference or speed feedback. The maximum frequency is 100 kHz. Current consumption is 6 mA. 04 05 06 07 08 C1 DigIn TermBlk 08 C1 – –Preset Freq –Preset Freq Start Source 2 + Speed Reference2 Jog Forward – C2 S1 S2 S+ 11 12 C2 Safety 1 Safety 2 Safety +24V +24V DC +10V DC – – – – – – 13 ±10V In Not Active 14 15 Analog Common 4-20mA In – Not Active 16 Analog Output OutFreq 0-10 17 Opto Output 1 18 Opto Output 2 19 Opto Common Program with t068 [DigIn TermBlk 08]. Current consumption is 6 mA. This terminal is tied to the RJ-45 port shield. Tie this terminal to a clean ground in order to improve noise immunity when using external communication peripherals. This is the signal common for the communication signals. Safety input 1. Current consumption is 6 mA. Safety input 2. Current consumption is 6 mA. +24V supply for safety circuit. Internally tied to the +24V DC source (Pin 11). Referenced to Digital Common. Drive supplied power for digital inputs. Maximum output current is 100 mA. Referenced to Analog Common. Drive supplied power for 0...10V external potentiometer. Maximum output current is 15 mA. For external 0-10V (unipolar) or ±10V (bipolar) input supply or potentiometer wiper. Input impedance: Voltage source = 100 kW Allowable potentiometer resistance range = 1...10 kW Return for the analog I/O. Electrically isolated (along with the analog I/O) from the rest of the drive. For external 4-20 mA input supply. Input impedance = 250 W The default analog output is 0-10V. To convert a current value, change the Analog Output jumper to 0-20 mA. Program with t088 [Analog Out Sel]. Maximum analog value can be scaled with t089 [Analog Out High]. Maximum Load: 4-20 mA = 525 W (10.5V) 0-10V = 1 kW (10 mA) Motor Running Program with t069 [Opto Out1 Sel]. Each Opto-Output is rated 30V DC 50 mA (Non-inductive). At Frequency Program with t072 [Opto Out1 Sel]. Each Opto-Output is rated 30V DC 50 mA (Non-inductive). – The emitters of the Optocoupler Outputs (1 and 2) are tied together at Optocoupler Common. Electrically isolated from the rest of the drive. Parameter t076 t081 P045 P045, P046, P048, P050, A544, t062 t063 – t065 t066 t067 t068 – – – – – – P047, P049 P047, P049, t062, t063, t065, t066, t093, A459, A471 – P047, P049, t062, t063, t065, t066, A459, A471 t088, t089 t069, t070, t075 t072, t073, t075 – PowerFlex 520-Series Adjustable Frequency AC Drive Prepare For Drive Start-Up ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove All Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing. Before Applying Power to the Drive 1. Disconnect and lock out power to the machine. 2. Verify that AC line power at the disconnect device is within the rated value of the drive. 3. If replacing a drive, verify the current drive’s catalog number. Verify all options installed on the drive. 4. Verify that any digital control power is 24 volts. 5. Inspect grounding, wiring, connections, and environmental compatibility. 6. Verify that the Sink (SNK)/Source (SRC) jumper is set to match your control wiring scheme. See the PowerFlex 523 Control I/O Wiring Block Diagram on page 11 and PowerFlex 525 Control I/O Wiring Block Diagram on page 13 for location. IMPORTANT The default control scheme is Source (SRC). The Stop terminal is jumpered to allow starting from the keypad or comms. If the control scheme is changed to Sink (SNK), the jumper must be removed from I/O Terminals 01 and 11 and installed between I/O Terminals 01 and 04. 7. Wire I/O as required for the application. 8. Wire the power input and output terminals. 9. Confirm that all inputs are connected to the correct terminals and are secure. 10. Collect and record motor nameplate and encoder or feedback device information. Verify motor connections. • Is the motor uncoupled? • What direction will the motor need to turn for the application? 11. Verify the input voltage to the drive. Verify if the drive is on a grounded system. Ensure the MOV jumpers are in the correct position. See Ungrounded Distribution Systems on page 5 for more information on MOVs. 12. Apply power and reset the drive and communication adapters to factory default settings. To reset the drive, see parameter P053 [Reset to Defalts]. To reset the communication adapters, see the user manual of the adapter for more information. 13. Configure the basic program parameters related to the motor. See Smart Start-Up with Basic Program Group Parameters on page 20 for more information. 14. Complete the autotune procedure for the drive. See parameter P040 [Autotune] for more information. 15. If you are replacing a drive and have a backup of the parameter settings obtained using the USB utility application, use the USB utility application to apply the backup to the new drive. See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for more information on using the USB utility application. Otherwise, set the necessary parameters for your application using the LCD keypad interface, Connected Components Workbench, or RSLogix or Logix Designer if using an Add-on Profile through EtherNet/IP. • Configure the communication parameters needed for the application (node number, IP address, Datalinks in and out, communication rate, speed reference, start source, and so on). Record these settings for your reference. • Configure the other drive parameters needed for the drive analog and digital I/O to work correctly. Verify the operation. Record these settings for your reference. PowerFlex 520-Series Adjustable Frequency AC Drive Start, Stop, Direction, and Speed Control Factory default parameter values allow the drive to be controlled from the keypad. No programming is required to start, stop, change direction, and control speed directly from the keypad. IMPORTANT To disable reverse operation, see A544 [Reverse Disable]. See Fault Codes on page 29 for an explanation of the fault codes. Display, Control, and Navigation Keys PowerFlex 523 FWD ➌ Esc Se l Sel PowerFlex 525 FWD ➊ ENET LINK EtherNet/IP ➋ ➌ Esc Key Se l Sel Menu Parameter Group and Description Basic Display Commonly viewed drive operating conditions. Basic Program Commonly used programmable functions. Terminal Blocks Programmable terminal functions. Communications Programmable communication functions. Logic (PowerFlex 525 only) Programmable logic functions. Advanced Display Advanced drive operating conditions. Advanced Program Remaining programmable functions. Network Network functions that are shown only when a comm card is used. Modified Functions from the other groups with values changed from default. Fault and Diagnostic Consists of list of codes for specific fault conditions. AppView and CustomView Functions from the other groups organized for specific applications. Name Up Arrow Down Arrow Description Scroll through user-selectable display parameters or groups. Increment values. Escape Display No. Display State ➊ ENET Description Off Adapter is not connected to the network. Steady Adapter is connected to the network and drive is controlled through Ethernet. Flashing Adapter is connected to the network but drive is not controlled through Ethernet. ➋ LINK Off Adapter is not connected to the network. Steady Adapter is connected to the network but not transmitting data. Flashing Adapter is connected to the network and transmitting data. No. LED LED State Description ➌ Flashing Red Indicates drive is faulted. FAULT Name Reverse Description Used to reverse direction of the drive. Default is active. Controlled by parameters P046, P048, and P050 [Start Source x] and A544 [Reverse Disable]. Back one step in programming menu. Cancel a change to a parameter value and exit Program Mode. Start Used to start the drive. Default is active. Controlled by parameters P046, P048, and P050 [Start Source x]. Select Advance one step in programming menu. Select a digit when viewing parameter value. Stop Enter Advance one step in programming menu. Save a change to a parameter value. Esc Sel Key PowerFlex 525 Embedded EtherNet/IP Indicators Used to stop the drive or clear a fault. This key is always active. Controlled by parameter P045 [Stop Mode]. Potentiometer Used to control speed of drive. Default is active. Controlled by parameters P047, P049, and P051 [Speed Referencex]. PowerFlex 520-Series Adjustable Frequency AC Drive Viewing and Editing Parameters The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program a parameter. Step Key 1 – 2 When power is applied, the last user-selected Basic Display Group parameter number is briefly displayed with flashing characters. The display then defaults to that parameter’s current value. (Example shows the value of b001 [Output Freq] with the drive stopped.) Example Display FWD HERTZ Press Esc to display the Basic Display Group parameter number shown on power-up. The parameter number will flash. FWD Esc 3 Press Esc to enter the parameter group list. The parameter group letter will flash. FWD Esc 4 5 Press the Up Arrow or Down Arrow to scroll through the group list (b, P, t, C, L, d, A, f and Gx). or FWD Press Enter or Sel to enter a group. The right digit of the last viewed parameter in that group will flash. FWD or 6 7 8 Press the Up Arrow or Down Arrow to scroll through the parameter list. or Press Enter to view the value of the parameter. Or Press Esc to return to the parameter list. FWD VOLTS FWD Press Enter or Sel to enter Program Mode and edit the value. The right digit will flash and the word Program on the LCD display will light up. VOLTS FWD or 9 Sel Press the Up Arrow or Down Arrow to change the parameter value. Sel or PROGRA M VOLTS FWD PROGRA M 10 If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash. VOLTS Sel FWD PROGRA M 11 Press Esc to cancel a change and exit Program Mode. Or Press Enter to save a change and exit Program Mode. The digit will stop flashing and the word Program on the LCD display will turn off. VOLTS FWD Esc or or VOLTS FWD 12 Press Esc to return to the parameter list. Continue to press Esc to back out of the programming menu. If pressing Esc does not change the display, then b001 [Output Freq] is displayed. Press Enter or Sel to enter the group list again. FWD Esc PowerFlex 520-Series Adjustable Frequency AC Drive Basic Display Group Parameters See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for detailed descriptions of the parameters listed here, as well as the full list of available parameters. No. b001 b002 b003 b004 b005 b006 Parameter Min/Max [Output Freq] 0.00/[Maximum Freq] Output frequency present at T1, T2 & T3 (U, V & W). Does not include slip frequency. [Commanded Freq] 0.00/[Maximum Freq] Value of the active frequency command even if the drive is not running. Important: The frequency command can come from a number of sources. [Output Current] 0.00/(Drive Rated Amps x 2) Output current present at T1, T2 & T3 (U, V & W). [Output Voltage] 0.0/Drive Rated Volts Output voltage present at T1, T2 & T3 (U, V & W). [DC Bus Voltage] 0/1200VDC Filtered DC bus voltage level of the drive. [Drive Status] 00000/11111 Present operating condition of the drive. Display/Options 0.01 Hz 0.01 Hz 0.01 A 0.1V 1VDC Digit 5 Digit 4 Digit 3 Digit 2 SafetyActive(1) Decelerating Accelerating Forward Digit 1 Running (1) Setting is specific to PowerFlex 525 drives only. b007, b008, b009 b010 b0012 b013 [Fault x Code] F0/F127 A code that represents a drive fault. Codes appear in these parameters in the order they occur (b007 [Fault 1 Code] = the most recent fault). Repetitive faults are only recorded once. See Fault and Diagnostic Group for more information. [Process Display] 0/9999 Output frequency scaled by [Process Disp Hi] and [Process Disp Lo]. [Control Source] 0000/2165 Active source of the Start Command and Frequency Command. Normally defined by the settings of P046, P048, P050 [Start Source x] and P047, P049, P051 [Speed Referencex]. [Contrl In Status] 0000/1111 State of the digital terminal blocks 1...3 and DB transistor. Important: Actual control commands may come from a source other than the control terminal block. F0 1 Digit 4, 3, & 2 Freq Command Source Digit 1 Start Command Source Digit 4 Digit 3 Digit 2 Digit 1 DB Trans On(1) DigIn TBlk 3 DigIn TBlk 2 DigIn TBlk 1 (1) Setting is specific to PowerFlex 525 drives only. b014 [Dig In Status] State of the programmable digital inputs. 0000/1111 b015 [Output RPM] 0/24000 rpm Current output frequency in rpm. Scale is based on P035 [Motor NP Poles]. [Output Speed] 0.0/100.0% Current output frequency in %. Scale is 0% at 0.00 Hz to 100% at P044 [Maximum Freq]. [Output Power] 0.00/(Drive Rated Power x 2) Output power present at T1, T2 & T3 (U, V & W). [Power Saved] 0.00/655.35 kW Instantaneous power savings of using this drive compared to an across the line starter. [Elapsed Run time] 0/65535 x 10 hr Accumulated time drive is outputting power. Time is displayed in 10 hour increments. [Average Power] 0.00/(Drive Rated Power x 2) Average power used by the motor since the last reset of the meters. [Elapsed kWh] 0.0/100.0 kWh Accumulated output energy of the drive. When the maximum value of this parameter is reached, it resets to zero and b022 [Elapsed MWh] is incremented. Digit 4 Digit 3 Digit 2 Digit 1 DigIn TBlk 8(1) DigIn TBlk 7(1) DigIn TBlk 6 DigIn TBlk 5 (1) Setting is specific to PowerFlex 525 drives only. b016 b017 b018 b019 b020 b021 1 rpm 0.1% 0.01 kW 0.01 kW 1 = 10 hr 0.01 kW 0.1 kWh PowerFlex 520-Series Adjustable Frequency AC Drive No. b022 b023 b024 b025 b026 b027 b028 b029 Parameter Min/Max [Elapsed MWh] 0.0/6553.5 MWh Accumulated output energy of the drive. [Energy Saved] 0.0/6553.5 kWh Total energy savings of using this drive compared to an across the line starter since the last reset of the meters. [Accum kWh Sav] 0.0/6553.5 kWh Total approximate accumulated energy savings of the drive compared to using an across the line starter. [Accum Cost Sav] 0.0/6553.5 Total approximate accumulated cost savings of the drive compared to using an across the line starter. [Accum Cost Sav] = [Average kWh cost] x [Accum kWh Sav] [Accum CO2 Sav] 0.0/6553.5 kg Total approximate accumulated CO2 savings of the drive compared to using an across the line starter. [Drive Temp] 0/120 °C Present operating temperature of the drive heatsink (inside module). [Control Temp] 0/120 °C Present operating temperature of the drive control. [Control SW Ver] 0.000/65.535 Current drive firmware version. Display/Options 0.1 MWh 0.1 kWh 0.1 = 10 kWh 0.1 0.1 kg 1 °C 1 °C 0.001 PowerFlex 520-Series Adjustable Frequency AC Drive Smart Start-Up with Basic Program Group Parameters The PowerFlex 520-series drive is designed so that start-up is simple and efficient. The Basic Program group contains the most commonly used parameters. See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for detailed descriptions of the parameters listed here, as well as the full list of available parameters. = Stop drive before changing this parameter. = Parameter is specific to PowerFlex 525 drives only. No. Parameter Min/Max P030 [Language] 1/15 Selects the language displayed. Important: The setting takes effect after the drive is power cycled. PF 525 P031 [Motor NP Volts] P032 Sets the motor nameplate rated volts. [Motor NP Hertz] Sets the motor nameplate rated frequency. P033 P034 P035 P036 P037 PF 525 P038 [Motor OL Current] Sets the motor nameplate overload current. [Motor NP FLA] Sets the motor nameplate FLA. [Motor NP Poles] Sets the number of poles in the motor. [Motor NP RPM] Sets the rated nameplate rpm of motor. [Motor NP Power] Display/Options 1 = English 2 = Français 3 = Español 4 = Italiano 5 = Deutsch 6 = Reserved 7 = Português 8 = Reserved 9 = Reserved 10 = Reserved 11 = Reserved 12 = Polish 13 = Reserved 14 = Turkish 15 = Czech 1V Based on Drive Rating 15/500 Hz 0.1 A 60 Hz 0.0/(Drive Rated Amps x 2) 0.1 A Based on Drive Rating 0.0/(Drive Rated Amps x 2) 0.1 A Drive Rated Amps 2/40 1 4 0/24000 rpm 1 rpm 1750 rpm 0.00/Drive Rated Power 0.01 kW Drive Rated Power 2 = “480V” 3 = “600V” 3 0 = “V/Hz” 1 = “SVC” 2 = “Economize” 3 = “Vector”(1) 0 = “Ready/Idle” 1 = “Static Tune” 2 = “Rotate Tune” 0.01 s 1 0.01 s 10.00 s 10V (for 200V Drives), 20V (for 400V Drives), 25V (for 600V Drives) / Drive Rated Volts Sets the motor nameplate power. Used in PM regulator. [Voltage Class] 2/3 Sets the voltage class of 600V drives. Only applicable to 600V drives. P039 [Torque Perf Mode] Selects the motor control mode. 0/3 P040 [Autotune] 0/2 Enables a static (not spinning) or dynamic (motor spinning) autotune. P041 [Accel Time 1] 0.00/600.00 s Sets the time for the drive to accel from 0 Hz to [Maximum Freq]. [Decel Time 1] 0.00/600.00 s Sets the time for the drive to decel from [Maximum Freq] to 0 Hz. (1) Setting is specific to PowerFlex 525 drives only. P042 Default 1 0 10.00 s PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter. = Parameter is specific to PowerFlex 525 drives only. No. Parameter P043 [Minimum Freq] Sets the lowest frequency the drive outputs. PF 525 P044 P045 [Maximum Freq] Sets the highest frequency the drive outputs. Min/Max 0.00/500.00 Hz Display/Options 0.01 Hz Default 0.00 Hz 0.00/500.00 Hz 0.01 Hz 60.00 Hz 0 = “Ramp, CF”(1) 1 = “Coast, CF”(1) 0 [Stop Mode] 0/11 Stop command for normal stop. Important: I/O Terminal 01 is always a stop input. The stopping mode is determined by the drive setting. Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input. (1) Stop input also clears active fault. P046, P048, P050 [Start Source x] 1/5 Sets the default control scheme used to start the drive unless overriden by P048 [Start Source 2] or P050 [Start Source 3]. (1) When active, the Reverse key is also active unless disabled by A544 [Reverse Disable]. (2) If “DigIn TrmBlk” is selected, ensure that the digital inputs are properly configured. (3) Setting is specific to PowerFlex 525 drives only. P047, P049, P051 [Speed Referencex] 1/16 Sets the default speed command of the drive unless overridden by P049 [Speed Reference2] or P051 [Speed Reference3]. (1) Setting is specific to PowerFlex 525 drives only. P052 P053 [Average kWh Cost] 0.00/655.35 Sets the average cost per kWh. [Reset To Defalts] 0/3 Resets parameters to their factory defaults values. After a Reset command, the value of this parameter returns to zero. 2 = “DC Brake, CF”(1) 3 = “DCBrkAuto,CF”(1) 4 = “Ramp” 5 = “Coast” 6 = “DC Brake” 7 = “DC BrakeAuto” 8 = “Ramp+EM B,CF”(1) 9 = “Ramp+EM Brk” 10 = “PointStp,CF”(1) 11 = “PointStop” 1 = “Keypad”(1) 2 = “DigIn TrmBlk”(2) 3 = “Serial/DSI” 4 = “Network Opt” 5 = “Ethernet/IP”(3) P046 = 1 P048 = 2 P050 = 3 (PowerFlex 523) 5 (PowerFlex 525) 1 = “Drive Pot” 2 = “Keypad Freq” 3 = “Serial/DSI” 4 = “Network Opt” 5 = “0-10V Input” 6 = “4-20mA Input” 7 = “Preset Freq” 8 = “Anlg In Mult”(1) 9 = “MOP” 10 = “Pulse Input” 11 = “PID1 Output” 12 = “PID2 Output”(1) 13 = “Step Logic”(1) 14 = “Encoder”(1) 15 = “Ethernet/IP”(1) 16 = “Positioning”(1) 0.01 P047 = 1 P049 = 5 P051 = 3 (PowerFlex 523) 15 (PowerFlex 525) 0 = “Ready/Idle” 1 = “Param Reset” 2 = “Factory Rset” 3 = “Power Reset” 0 0.00 PowerFlex 520-Series Adjustable Frequency AC Drive Advanced Program Group Parameters See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for detailed descriptions of the parameters listed here, as well as the full list of available parameters. = Stop drive before changing this parameter. = Parameter is specific to PowerFlex 525 drives only. No. Parameter Min/Max A410... [Preset Freq x] 0.00/500.00 Hz A417 Sets the frequency of the drive outputs to the programmed value when selected. PF 525 Display/Options 0.01 Hz A418... A425 PF 525 A426 A427 A428 A429 A430 A431 A432 A433 A434 A435 A436 A437 [Keypad Freq] 0.00/500.00 Hz 0.01 Hz Provides the drive frequency command using the built-in keypad navigation. When P047, P049 or P051 [Speed Referencex] selects 2 “Keypad Freq”, the value set in this parameter controls the frequency of the drive. The value of this parameter can also be changed when navigating with the keypad by pressing the Up or Down arrow keys. [MOP Freq] 0.00/500.00 Hz 0.01 Hz Provides the drive frequency command using the built-in Motor Operated Potentiometer (MOP). Important: Frequency is not written to non-volatile storage until drive is powered-down. If both MOP Up and MOP Down are applied at the same time, the inputs are ignored and the frequency is unchanged. [MOP Reset Sel] 0/1 0 = “Zero MOP Ref” 1 = “Save MOP Ref” Determines if the current MOP reference command is saved on power down. [MOP Preload] 0/1 0 = “No preload” 1 = “Preload” Determines the operation of the MOP function. [MOP Time] 0.1/600.0 s 0.1 s Sets the rate of change of the MOP reference. [Jog Frequency] 0.00/[Maximum Freq] 0.01 Hz Sets the output frequency when a jog command is issued. [Jog Accel/Decel] 0.01/600.00 s 0.01 s Sets the acceleration and deceleration time used when in jog mode. [Purge Frequency] 0.00/500.00 Hz 0.01 Hz Provides a fixed frequency command value when t062, t063, t065-t068 [DigIn TermBlk xx] is set to 40 “Purge”. [DC Brake Time] 0.0/99.9 s 0.1 s Sets the length of time that DC brake current is “injected” into the motor. [DC Brake Level] 0.00/(Drive Rated Amps x 1.80) 0.01 A Defines the maximum DC brake current, in amps, applied to the motor when P045 [Stop Mode] is set to either 4 “Ramp” or 6 “DC Brake”. ATTENTION: If a hazard of injury due to movement of equipment or material exists, an auxiliary mechanical braking device must be used. This feature should not be used with synchronous motors. Motors may be demagnetized during braking. [DC Brk Time@Strt] 0.0/99.9 s 0.1 s Sets the length of time that DC brake current is “injected” into the motor after a valid start command is received. [DB Resistor Sel] 0/99 0 = “Disabled” 1 = “Norml RA Res” Enables/disables external dynamic braking and selects the level of resistor protection. 2 = “NoProtection” 3...99 = “3...99% DutyCycle” Default Preset Freq 0 = 0.00 Hz Preset Freq 1 = 5.00 Hz Preset Freq 2 = 10.00 Hz Preset Freq 3 = 20.00 Hz Preset Freq 4 = 30.00 Hz Preset Freq 5 = 40.00 Hz Preset Freq 6 = 50.00 Hz Preset Freq 7...15 = 60.00 Hz 60.00 Hz 60.00 Hz 1 = “Save MOP Ref” 0 = “No preload” 10.0 s 10.00 Hz 10.00 s 5.00 Hz 0.0 s Drive Rated Amps x 0.05 0.0 s 0 = “Disabled” PowerFlex 520-Series Adjustable Frequency AC Drive PF 525 No. A438 A439 A440 A441 PF 525 A442, A444, A446 A443, A445, A447 A448, A450 = Stop drive before changing this parameter. = Parameter is specific to PowerFlex 525 drives only. Parameter Min/Max [DB Threshold] 10.0/110.0% Sets the DC bus voltage threshold for Dynamic Brake operation. If DC bus voltage rises above this level, Dynamic Brake turns on. Lower values makes the dynamic braking function more responsive but may result in nuisance Dynamic Brake activation. ATTENTION: Equipment damage may result if this parameter is set to a value that causes the dynamic braking resistor to dissipate excessive power. Parameter settings less than 100% should be carefully evaluated to ensure that the Dynamic Brake resistor's wattage rating is not exceeded. In general, values less than 90% are not needed. This parameter's setting is especially important if parameter A437 [DB Resistor Sel] is set to 2 “NoProtection”. [S Curve %] 0/100% Enables a fixed shape S-Curve that is applied to the acceleration and deceleration ramps (including jog). S-Curve Time = (Accel or Decel Time) x (S-Curve Setting in percentage) [PWM Frequency] 2.0/16.0 kHz Sets the carrier frequency for the PWM output waveform. The chart below provides derating guidelines based on the PWM frequency setting. Important: Ignoring derating guidelines can cause reduced drive performance. The drive may automatically reduce the PWM carrier frequency at low output speeds, unless prevented from doing so by A540 [Var PWM Disable]. [Droop Hertz@ FLA] 0.0/10.0 Hz Reduces the frequency based on current. This frequency is subtracted from the commanded output frequency. Generally Slip and Droop would not both be used, but if both are enabled they simply subtract from each other. Typically used in load sharing schemes. [Accel Time x] 0.01 s Time for the drive to ramp from 0.0 Hz to P044 [Maximum Freq] if Accel Time x is selected. Accel Rate = [Maximum Freq] / [Accel Time] [Decel Time x] 0.00/600.00 s Time for the drive to ramp from P044 [Maximum Freq] to 0.0 Hz if Decel Time x is selected. Decel Rate = [Maximum Freq] / [Decel Time] [Skip Frequency x] 0.0/500.0 Hz Works in conjunction with A449, A451, A453 and A455 [Skip Freq Band x] creating a range of frequencies at which the drive does not operate continuously Display/Options 0.1% Default 100.0% 1% 0% 0.1 kHz 4.0 kHz 0.1 Hz 0.0 Hz 0.00/600.00 s 10.00 s 0.01 s 10.00 s 0.1 Hz 0.0 Hz (Disabled) [Skip Freq Band x] 0.0/30.0 Hz Determines the band around A448, A450, A452 and A454 [Skip Frequency x]. 0.1 Hz 0.0 Hz [PID x Trim Hi] 0.0/500.0 Hz Scales the upper value of the trim frequency when trim is active. 0.1 Hz 60.0 Hz [PID x Trim Lo] 0.0/500.0 Hz Scales the lower value of the trim frequency when trim is active. 0.1 Hz 0.0 Hz A452, A454 PF 525 A449, A451 A453, A455 PF 525 A456 A468 PF 525 A457 A469 PF 525 PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter. = Parameter is specific to PowerFlex 525 drives only. No. Parameter A458 [PID x Trim Sel] Sets the PID output as trim to the source reference. PF 525 Min/Max 0/13 Display/Options 0 = “Disabled” 1 = “TrimOn Pot” 2 = “TrimOn Keypd” 3 = “TrimOn DSI” 4 = “TrimOn NetOp” 5 = “TrimOn 0-10V” 6 = “TrimOn 4-20” 7 = “TrimOn Prset” 8 = “TrimOn AnMlt”(1) 9 = “TrimOn MOP” 10 = “TrimOn Pulse” 11 = “TrimOn Slgic”(1) 12 = “TrimOn Encdr”(1) 13 = “TrimOn ENet”(1) 0 = “PID Setpoint” 1 = “Drive Pot” 2 = “Keypad Freq” 3 = “Serial/DSI” 4 = “Network Opt” 5 = “0-10V Input” 6 = “4-20mA Input” 7 = “Preset Freq” 8 = “AnlgIn Multi”(1) 9 = “MOP Freq” 10 = “Pulse Input” 11 = “Step Logic”(1) 12 = “Encoder”(1) 13 = “EtherNet/IP”(1) 0 = “0-10V Input” 1 = “4-20mA Input” 2 = “Serial/DSI” 3 = “Network Opt” 4 = “Pulse Input” 5 = “Encoder”(1) 6 = “EtherNet/IP”(1) 0.01 Default 0 = “Disabled” [PID x Integ Time] 0.0/999.9 s Sets the value for the PID integral component when PID mode is enabled. 0.1 s 2.0 s [PID x Diff Rate] 0.00/99.99 Sets the value (in 1/second) for the PID differential component when PID mode is enabled. 0.01 0.00 [PID x Setpoint] 0.0/100.0% Provides an internal fixed value for process setpoint when PID mode is enabled. 0.1% 0.0% [PID x Deadband] Sets the lower limit of the PID output. 0.1% 0.0% (1) Setting is specific to PowerFlex 525 drives only. A470 PF 525 A459 [PID x Ref Sel] Selects the source of the PID reference. 0/13 (1) Setting is specific to PowerFlex 525 drives only. A471 PF 525 A460 [PID x Fdback Sel] Selects the source of the PID feedback. A472 (1) Setting is specific to PowerFlex 525 drives only. 0/6 PF 525 A461 [PID x Prop Gain] 0.00/99.99 Sets the value for the PID proportional component when the PID mode is enabled. 0 = “PID Setpoint” 0 = “0-10V Input” 0.01 A473 PF 525 A462 A474 PF 525 A463 A475 PF 525 A464 A476 PF 525 A465 A477 PF 525 0.0/10.0% PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter. = Parameter is specific to PowerFlex 525 drives only. No. Parameter Min/Max A466 [PID x Preload] 0.0/500.0 Hz Sets the value used to preload the integral component on start or enable. A478 PF 525 Display/Options 0.1 Hz Default 0.0 Hz 0 = “Normal” 1 = “Inverted” 0 = “Normal” 0.01 0.00 0.01 0.00 1 400 0.1 A Drive Rated Amps x 1.1 (Normal Duty); Drive Rated Amps x 1.5 (Heavy Duty) 0.1 A Drive Rated Amps x 1.1 0.1 A 0.0 A (Disabled) [Shear Pin x Time] 0.00/30.00 s Sets the continuous time the drive must be at or above the value set in A486, A488 [Shear Pinx Level] before a shear pin fault occurs. 0.01 s 0.00 s [Load Loss Level] 0.0/Drive Rated Amps Provides a software trip (Load Loss fault) when the current drops below this level for the time specified in A491 [Load Loss Time]. [Load Loss Time] 0/9999 s Sets the required time for the current to be below A490 [Load Loss Level] before a Load Loss fault occurs [Stall Fault Time] 0/5 Sets the time that the drive remains in stall mode before a fault is issued. 0.1 A 0.0 A 1s 0s 0 = “60 Seconds” 1 = “120 Seconds” 2 = “240 Seconds” 3 = “360 Seconds” 4 = “480 Seconds” 5 = “Flt Disabled” 0 = “No Derate” 1 = “Min. Derate” 2 = “Max. Derate” 0 = “60 Seconds” PF 525 A467 [PID x Invert Err] Changes the sign of the PID error. 0/1 A479 PF 525 A481 A482 A483 A484 A485 PF 525 A486 A488 [Process Disp Lo] 0.00/99.99 Sets the value displayed in b010 [Process Display] when the drive is running at P043 [Minimum Freq]. [Process Disp Hi] 0.00/99.99 Sets the value displayed in b010 [Process Display] when the drive is running at P044 [Maximum Freq]. [Testpoint Sel] 0/FFFF Used by Rockwell Automation field service personnel. [Current Limit 1] 0.0/Drive Rated Amps x 1.5 (Normal Duty); Drive Rated Amps x 1.8 (Heavy Duty) Maximum output current allowed before current limiting occurs. [Current Limit 2] 0.0/Drive Rated Amps x 1.5 (Normal Duty); Drive Rated Amps x 1.8 (Heavy Duty) Maximum output current allowed before current limiting occurs. [Shear Pinx Level] 0.0/(Drive Rated Amps x 2) Sets the value of current at which the shear pin fault occurs after the time set in A487, A489 [Shear Pin x Time]. Setting the value at 0.0 A disables this function. PF 525 A487 A489 PF 525 A490 PF 525 A491 PF 525 A492 A493 A494 A495 A496 A497 [Motor OL Select] 0/2 Drive provides Class 10 overload protection. Settings 0...2 select the derating factor for the I2t overload function. [Motor OL Ret] 0/1 Selects whether the motor overload counter is saved on power-down or reset on power-up. [Drive OL Mode] 0/3 Determines how the drive handles overload conditions that would otherwise cause the drive to fault. [IR Voltage Drop] 0.0/600.0VAC Value of volts dropped across the resistance of the motor stator (autotune) for induction motor. [Flux Current Ref] 0.00/(Drive Rated Amps x 1.4) This is the current necessary for full motor flux. The value should be set to the full speed no-load current of the motor. 0 = “No Derate” 0 = “Reset” 1 = “Save” 0 = “Reset 0 = “Disabled” 1 = “Reduce CLim” 2 = “Reduce PWM” 3 = “Both-PWM 1st” 0.1VAC 3 = “Both-PWM 1st” 0.01 A Based on Drive Rating Based on Drive Rating PowerFlex 520-Series Adjustable Frequency AC Drive PF 525 No. A498 PF 525 A499 PF 525 A500 PF 525 A509 PF 525 A510, A512, A514 = Stop drive before changing this parameter. = Parameter is specific to PowerFlex 525 drives only. Parameter Min/Max [Motor Rr] 0.00/655.35 ohm Rotor resistance of induction motor. [Motor Lm] 0.0/6553.5 mH Mutual Inductance of induction motor. [Motor Lx] 0.0/6553.5 mH Leakage Inductance of induction motor. [Speed Reg Sel] 0/1 Determines if PI gain of the “Vector” control mode speed regulator is set automatically or manually. Parameters A521...A526 are set automatically by this parameter. [Freq x] 0.00/200.00% Sets the “Vector” control mode frequency. Display/Options 0.01 ohm Default Based on Drive Rating 0.1 mH Based on Drive Rating 0.1 mH Based on Drive Rating 0 = “Automatic” 1 = “Manual” 0 = “Automatic” 0.01% Freq 1 = 8.33% Freq 2 = 15.00% Freq 3 = 20.00% [Freq x BW] 0/40 Hz Speed control loop bandwidth for “Vector” control mode. 1 Hz 10 Hz [Freq x Kp] 0.0/500.0% Sets P-gain of “Vector” control mode when in frequency region 1, 2 or 3 for faster speed response during dynamic-state where motor is still accelerating. If A509 [Speed Reg Sel] is set to 1 “Manual”, these parameters can be changed. [Freq x Ki] 0.000/10.000 s Sets I-gain of “Vector” control mode when in frequency region 1, 2 or 3 for faster speed response during steady-state where motor is at its rated speed. If A509 [Speed Reg Sel] is set to 1 “Manual”, these parameters can be changed. [Boost Select] 0/14 Sets the boost voltage (% of P031 [Motor NP Volts]) and redefines the V/Hz curve. Only used for V/Hz and SVC control modes. 0.1% 100.0% 0.001 s 0.100 s 0 = “Custom V/Hz” 1 = “30.0, VT” 2 = “35.0, VT” 3 = “40.0, VT” 4 = “45.0, VT” 5 = “0.0, no IR” 6 = “0.0” 7 = “2.5, CT” 8 = “5.0, CT” 9 = “7.5, CT” 10 = “10.0, CT” 11 = “12.5, CT” 12 = “15.0, CT” 13 = “17.5, CT” 14 = “20.0, CT” 0.1% 6 = “0.0” (For 400V and 600V drives, 5 HP and above) 7 = “2.5, CT” (For 200V drives, 5 HP and above) 8 = “5.0, CT” (For drives below 5 HP) PF 525 A511, A513, A515 PF 525 A521, A523, A525 PF 525 A522, A524, A526 PF 525 A530 A531 A532 A533 A534 [Start Boost] 0.0/25.0% Sets the boost voltage (% of P031 [Motor NP Volts]) and redefines the V/Hz curve when A530 [Boost Select] = 0 “Custom V/Hz” and P039 [Torque Perf Mode] = 0 “V/Hz”. [Break Voltage] 0.0/100.0% 0.1% Sets the voltage (in percent of [Base Frequency]) at the A533 [Break Frequency] if A530 [Boost Select] is set to 0 “Custom V/Hz”. [Break Frequency] 0.0/500.0 Hz 0.1 Hz Sets the frequency where A532 [Break Voltage] is applied if A530 [Boost Select] is set to 0 “Custom V/Hz”. [Maximum Voltage] Min = 10V AC (on 230V AC Drives); 20V AC (on 460V 1V AC AC Drives); 25V AC (on 600V AC Drives) Max = 255V AC (on 230V AC Drives); 510V AC (on 460V AC Drives); 637.5V AC (on 600V AC Drives) Sets the highest voltage the drive outputs. 2.5% 25.0% 15.0 Hz Drive Rated Volts PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter. = Parameter is specific to PowerFlex 525 drives only. No. Parameter Min/Max A535 [Motor Fdbk Type] 0/5 Selects the encoder type. PF 525 ATTENTION: The loss of analog input, encoder or other feedback may cause unintended speed or motion. Take appropriate precautions to guard against possible unintended speed or motion. PF 525 A536 PF 525 A537 A538 PF 525 A539 PF 525 A540 A541 A542 A543 A544 A545 A546 A547 A548 A549 A550 [Encoder PPR] 1/20000 PPR Specifies the encoder Pulses Per Revolution (PPR) when an encoder is used. [Pulse In Scale] 0/20000 Sets the scale factor/gain for the Pulse Input when t065 or t067 [DigIn TermBlk xx] is set to 52 “Pulse Train”, or A535 [Motor Fdbk Type] is set to 1 “Pulse Train”. Input frequency (Hz) / Pulse in Scale = Output frequency (Hz) [Ki Speed Loop] 0.0/400.0 Sets the I-gain used in the PI calculation of the speed loop when feedback is used. [Kp Speed Loop] 0.0/200.0 Sets the P-gain used in the PI calculation of the speed loop when feedback is used. [Var PWM Disable] 0/1 Enables/disables a feature that varies the carrier frequency for the PWM output waveform defined by A440 [PWM Frequency]. [Auto Rstrt Tries] 0/9 Sets the maximum number of times the drive attempts to reset a fault and restart. ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines. [Auto Rstrt Delay] 0.0/120.0 s Sets the time between restart attempts if A541 [Auto Rstrt Tries] is not zero. [Start At PowerUp] 0/1 Enables/disables drive start on power up without a Start command being cycled. Requires a digital input configured for Run or Start and a valid start contact. ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines. [Reverse Disable] 0/1 Enables/disables the function that allows the direction of motor rotation to be changed. [Flying Start En] 0/1 Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM. [FlyStrt CurLimit] 30/200% Used to determine when the drive has matched the motor frequency if flying start is enabled. [Compensation] 0/3 Enables/disables correction options that may improve problems with motor instability. Display/Options 0 = “None” 1 = “Pulse Train” 2 = “Single Chan” 3 = “Single Check” 4 = “Quadrature” 5 = “Quad Check” 1 PPR Default 0 = “None” 1 64 0.1 2.0 0.1 5.0 0 = “Enabled” 1 = “Disabled” 0 = “Enabled” 1 0 0.1 s 1.0 s 0 = “Enabled” 1 = “Disabled” 0 = “Disabled” 0 = “Rev Enabled” 1 = “Rev Disabled” 0 = “Rev Enabled” 0 = “Enabled” 1 = “Disabled” 0 = “Disabled” 1% 150% 0 = “Disabled” 1 = “Electrical” 2 = “Mechanical” 3 = “Both” 0 = “Coast” 1 = “Decel” 1 = “Electrical” [Power Loss Mode] 0/1 Sets the reaction to a loss of input power. [Half Bus Enable] 0/1 0 = “Disabled” Enables/disables the power ride through function which allows the drive to maintain power to the motor 1 = “Enabled” at 50% drive input voltage during short-term power sag conditions. ATTENTION: To guard against drive damage, a minimum line impedance must be provided to limit inrush current when the power line recovers. The input impedance should be equal or greater than the equivalent of a 5% transformer with a VA rating 6 times the drive's input VA rating if Half Bus is enabled. [Bus Reg Enable] 0/1 0 = “Disabled” 1 = “Enabled” Enables/disables the bus regulator. 1024 PPR 0 = “Coast” 0 = “Disabled” 1 = “Enabled” PowerFlex 520-Series Adjustable Frequency AC Drive = Stop drive before changing this parameter. = Parameter is specific to PowerFlex 525 drives only. No. Parameter A551 [Fault Clear] Resets a fault and clears the fault queue. PF 525 A552 A553 Min/Max 0/2 [Program Lock] 0000/9999 Protects parameters against change by unauthorized personnel with a 4-digit password. [Program Lock Mod] 0/3 Determines the lock mode used in parameter A552 [Program Lock]. When set to 2 or 3, A552 [Program Lock] is added to the custom group to allow unlocking of parameters. A554 [Drv Ambient Sel] 0/4 Sets the maximum expected ambient of the drive when used above 50 °C. When ambient temperature is above 50 °C, the drive will apply necessary current derating. A555 [Reset Meters] 0/2 Resets the values stored in the parameters that track fault times and energy usage. A556 [Text Scroll] 0/3 Sets the scrolling speed of the text in the LCD display. A557 [Out Phas Loss En] 0/1 Enable/disable output phase loss detection. ATTENTION: Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines. [Positioning Mode] 0/4 Defines the positioning transition mode used for the position steps. A558 PF 525 A559 PF 525 A560 PF 525 A561 PF 525 A562 PF 525 A563 [Counts Per Unit] 1/32000 Sets the number of encoder counts equal to one user-defined unit. [Enh Control Word] 0000 0000/1111 1111 Allows control of positioning and other functions through parameter control for use over comms. The functions replicate the digital input options and function in the same way. [Home Save] 0/1 Determines whether the current position is saved on power down. [Find Home Freq] 0.1/500.0 Hz Sets the maximum frequency the drive uses when “Find Home” is issued. [Find Home Dir] 0/1 Sets the direction the drive commands when “Find Home” is issued. Display/Options 0 = “Ready/Idle” 1 = “Reset Fault” 2 = “Clear Buffer” 1111 Default 0 = “Ready/Idle” 0000 0 = “Full Lock” 1 = “Keypad Lock” 2 = “Custom Only” 3 = “KeyPd Custom” 0 = “Normal” 1 = “55C” 2 = “60C” 3 = “65C +Fan Kit” 4 = “70C +Fan Kit” 0 = “Ready/Idle” 1 = “Reset Meters” 2 = “Reset Time” 0 = “Off” 1 = “Low Speed” 2 = “Mid Speed” 3 = “High Speed” 0 = “Disabled” 1 = “Enabled” 0 = “Full Lock” 0 = “Time Steps” 1 = “Preset Input” 2 = “Step Logic” 3 = “Preset StpL” 4 = “StpLogic-Lst” 1 0 = “Time Steps” 0 = “Normal” 0 = “Ready/Idle” 2 = “Mid Speed” 0 = “Disabled” 4096 Digit 8 Digit 7 Logic In 2 Logic In 1 Digit 6 Digit 5 Traverse Dis Sync Enable Digit 4 Digit 3 Pos Redefine Hold Step Digit 2 Digit 1 Find Home Home Limit 0 = “Home Reset” 1 = “Home Saved” 0000 0000 0.1 Hz 10.0 Hz 0 = “Forward” 1 = “Reverse” 0 = “Forward” 1 100 1 8 0 = “Home Reset” PF 525 A564 PF 525 A565 PF 525 [Encoder Pos Tol] 1/50000 Sets the “At Position” and the “At Home’ tolerance around the encoder count. The value is added to and subtracted from the target encoder unit value to create the tolerance range. [Pos Reg Filter] 0/15 Sets the error signal filter in the position regulator. PowerFlex 520-Series Adjustable Frequency AC Drive PF 525 No. A566 PF 525 A567 A568 A569 A570 A571 A572 = Stop drive before changing this parameter. = Parameter is specific to PowerFlex 525 drives only. Parameter Min/Max [Pos Reg Gain] 0.0/200.0 Sets the gain adjustment for the position regulator. [Max Traverse] 0.00/300.00 Hz Sets the amplitude of triangle wave speed modulation. [Traverse Inc] 0.00/300.00 s Sets the time required for the Traverse function to accelerate from the minimum to the maximum traverse frequency. See the diagram at A567 [Max Traverse]. [Traverse Dec] 0.00/300.00 s Sets the time required for the Traverse function to decelerate from the maximum to the minimum traverse frequency. See the diagram at A567 [Max Traverse]. [P Jump] 0.00/300.00 Hz Sets the frequency amplitude that is added to or subtracted from the commanded frequency. See the diagram at A567 [Max Traverse]. [Sync Time] 0.0/3200.0 s Enables the function that holds the drive at the current frequency even if the commanded frequency changes. Used with t062, t063, t065-t068 [DigIn TermBlk xx] 32 “Sync Enable”. [Speed Ratio] 0.01/99.99 Scales the drive speed command. A573 [Mtr Options Cfg] Sets the configuration of the motor option. 00/11 Display/Options 0.1 Default 3.0 0.01 Hz 0.00 Hz 0.01 s 0.00 s 0.01 s 0.00 s 0.01 Hz 0.00 Hz 0.1 s 0.0 s 0.01 1.00 Digit 2 ZeroSpd Slip Digit 1 Jerk Select 11 Fault Codes No. F000 F002 Fault No Fault Auxiliary Input F003 Power Loss F004 F005 UnderVoltage OverVoltage F006 Motor Stalled F007 Motor Overload F008 Heatsink OvrTmp F009 CC OvrTmp F012 F013 F015(1) HW OverCurrent Ground Fault Load Loss F021 Output Ph Loss F029 Analog In Loss Action – • Check remote wiring. • Verify communications programming for intentional fault. • Monitor the incoming AC line for low voltage or line power interruption. • Check input fuses. • Reduce load. Monitor the incoming AC line for low voltage or line power interruption. Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option. • Increase P041, A442, A444, A446 [Accel Time x] or reduce load so drive output current does not exceed the current set by parameter A484, A485 [Current Limit x] for too long. • Check for overhauling load. • An excessive motor load exists. Reduce load so drive output current does not exceed the current set by parameter P033 [Motor OL Current]. • Verify A530 [Boost Select] setting. • Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded the rated ambient temperature. • Check fan. • Check product ambient temperature. • Check for airflow obstruction. • Check for dirt or debris. • Check fan. Check programming. Check for excess load, improper A530 [Boost Select] setting, DC brake volts set too high or other causes of excess current. Check the motor and external wiring to the drive output terminals for a grounded condition. • Verify connections between motor and load. • Verify level and time requirements. • Verify motor wiring. • Verify motor. • Check for broken/loose connections at inputs. • Check parameters. PowerFlex 520-Series Adjustable Frequency AC Drive No. F033 F038 F039 F040 F041 F042 F043 F048 Fault Auto Rstrt Tries Phase U to Gnd Phase V to Gnd Phase W to Gnd Phase UV Short Phase UW Short Phase VW Short Params Defaulted F059(1) F063 Safety Open SW OverCurrent F064 F070 Drive Overload Power Unit F071 DSI Net Loss F072 Opt Net Loss F073(1) EN Net Loss F080 F081 Autotune Failure DSI Comm Loss F082 Opt Comm Loss F083(1) EN Comm Loss F091(1) Encoder Loss F094 F100 F101 F105 F106 Function Loss Parameter Chksum External Storage C Connect Err Incompat C-P F107 Replaced C-P Action Correct the cause of the fault and manually clear. • Check the wiring between the drive and motor. • Check motor for grounded phase. • Replace drive if fault cannot be cleared. • Check the motor and drive output terminal wiring for a shorted condition. • Replace drive if fault cannot be cleared. • Clear the fault or cycle power to the drive. • Program the drive parameters as needed. Check safety input signals. If not using safety, verify and tighten jumper for I/O terminals S1, S2 and S+. • Verify connections between motor and load. • Verify level and time requirements. Reduce load or extend Accel Time. • Check maximum ambient temperature has not been exceeded. • Cycle power. • Replace drive if fault cannot be cleared. • Cycle power. • Check communications cabling. • Check Modbus or DSI setting. • Check Modbus or DSI status. • Cycle power. • Check communications cabling. • Check network adapter setting. • Check external network status. • Cycle power. • Check communications cabling. • Check EtherNet/IP setting. • Check external network status. Restart procedure. • Cycle power. • Check communications cabling. • Check Modbus or DSI setting. • Check Modbus or DSI status. • Modify using C125 [Comm Loss Action]. • Connecting I/O terminals C1 and C2 to ground may improve noise immunity. • Replace wiring, Modbus master device, or control module. • Cycle power. • Reinstall option card in drive. • Modify using C125 [Comm Loss Action]. • Replace wiring, port expander, option card, or control module. • Cycle power. • Check EtherNet/IP setting. • Check drive’s Ethernet settings and diagnostic parameters. • Modify using C125 [Comm Loss Action]. • Replace wiring, Ethernet switch, or control module. • Check Wiring. • If P047, P049, P051 [Speed Referencex] = 16 “Positioning” and A535 [Motor Fdbk Type] = 5 “Quad Check”, swap the Encoder channel inputs or swap any two motor leads. • Replace encoder. Close input to the terminal and cycle power. Set P053 [Reset To Defalts] to 2 “Factory Rset”. Set P053 [Reset To Defalts] to 2 “Factory Rset”. Clear fault and verify all parameter settings. Do not remove or install the control module while power is applied. • Change to a different power module. • Change to a PowerFlex 523 control module. • Change to a different power module. • Replace control module if changing power module does not work. PowerFlex 520-Series Adjustable Frequency AC Drive No. F109 F110 Fault Mismatch C-P Keypad Membrane F111(1) Safety Hardware F114 uC Failure F122 I/O Board Fail F125 F126 Flash Update Req NonRecoverablErr F127 DSIFlashUpdatReq Action Set P053 [Reset To Defalts] to 3 “Power Reset”. • Cycle power. • Replace control module if fault cannot be cleared. • Check safety input signals. If not using safety, verify and tighten jumper for I/O terminals S1, S2 and S+. • Replace control module if fault cannot be cleared. • Cycle power. • Replace control module if fault cannot be cleared. • Cycle power. • Replace drive or control module if fault cannot be cleared. Perform a firmware flash update operation to attempt to load a valid set of firmware. • Clear fault or cycle power to the drive. • Replace drive or control module if fault cannot be cleared. Perform a firmware flash update operation using DSI communications to attempt to load a valid set of firmware. (1) This fault is not applicable to PowerFlex 523 drives. Drive Ratings PowerFlex 523 Frames – Ratings are in kW and (HP). 3-Phase 380...480V 3-Phase 380...480V w/ Filter 3-Phase 525...600V 0.4...2.2 (0.5...3.0) Frame 1-Phase 200...240V w/ Filter 1-Phase 100...120V A 0.2...0.4 (0.25...0.5) 0.2...0.75 (0.25...1.0) 0.2...0.75 (0.25...1.0) 0.2...2.2 (0.25...3.0) 0.4...2.2 (0.5...3.0) 0.4...2.2 (0.5...3.0) B 0.75...1.1 (1.0...1.5) 1.5...2.2 (2.0...3.0) 1.5...2.2 (2.0...3.0) 4.0 (5.0) 4.0 (5.0) 4.0 (5.0) 4.0 (5.0) C – – 5.5 (7.5) 5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0) 11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0) 1-Phase 200...240V – 3-Phase 200...240V D – – – 7.5 (10.0) E – – – 11.0...15.0 (15.0...20.0) – 18.5...22.0 (25.0...30.0) 18.5...22.0 (25.0...30.0) 3-Phase 200...240V 3-Phase 380...480V w/ Filter 3-Phase 525...600V Frame PowerFlex 525 Frames – Ratings are in kW and (HP). 1-Phase 100...120V 1-Phase 200...240V 1-Phase 200...240V w/ Filter 3-Phase 380...480V A 0.4 (0.5) 0.4...0.75 (0.5...1.0) 0.4...0.75 (0.5...1.0) 0.4...2.2 (0.5...3.0) 0.4...2.2 (0.5...3.0) 0.4...2.2 (0.5...3.0) 0.4...2.2 (0.5...3.0) B 0.75...1.1 (1.0...1.5) 1.5...2.2 (2.0...3.0) 1.5...2.2 (2.0...3.0) 4.0 (5.0) 4.0 (5.0) 4.0 (5.0) 4.0 (5.0) C – – – 5.5 (7.5) 5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0) 5.5...7.5 (7.5...10.0) D – – – 7.5 (10.0) 11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0) 11.0...15.0 (15.0...20.0) E – – – 11.0...15.0 (15.0...20.0) – 18.5...22.0 (25.0...30.0) 18.5...22.0 (25.0...30.0) PowerFlex 520-Series Adjustable Frequency AC Drive Dimensions and Weight IP 20/Open Type – Dimensions are in mm and (in.). Weights are in kg and (lb). A D Esc C B Sel E Frame Size A B C D E A 72.0 (2.83) 87.0 (3.43) 109.0 (4.29) 130.0 (5.12) 185.0 (7.28) B 152.0 (5.98) 180.0 (7.09) 220.0 (8.66) 260.0 (10.24) 300.0 (11.81) C 172.0 (6.77) 172.0 (6.77) 184.0 (7.24) 212.0 (8.35) 279.0 (10.98) D 57.5 (2.26) 72.5 (2.85) 90.5 (3.56) 116.0 (4.57) 160.0 (6.30) E 140.0 (5.51) 168.0 (6.61) 207.0 (8.15) 247.0 (9.72) 280.0 (11.02) Weight 1.1 (2.4) 1.6 (3.5) 2.3 (5.0) 3.9 (8.6) 12.9 (28.4) EMC Line Filter – Dimensions are in mm and (in.). Frame A...D Frame E A B F D E C ø5.5 (ø0.22) A D B F H ø5.5 (ø0.22) E E C E L1 L L3 BLACK BLA K BLACK G YELLOW & GREEN H I F G I H F Frame Size(1) A B C D E A 55.0 (2.17) 70.0 (2.76) 70.0 (2.76) 80.0 (3.15) 80.0 (3.15) B 72.0 (2.83) 87.0 (3.43) 109.0 (4.29) 130.0 (5.12) 155.0 (6.10) C 234.0 (9.21) 270.0 (10.63) 275.0 (10.83) 310.0 (12.20) 390.0 (15.35) D 30.0 (1.18) 35.0 (1.38) 37.0 (1.46) 33.0 (1.30) 33.0 (1.30) E 223.0 (8.78) 258.0 (10.16) 263.0 (10.35) 298.0 (11.73) 375.0 (14.76) F 54.0 (2.13) 58.0 (2.28) 76.0 (2.99) 90.0 (3.54) 110.0 (4.33) G 20.0 (0.79) 25.0 (0.98) 25.0 (0.98) 33.0 (1.30) 33.0 (1.30) (1) See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for instructions on complying with the EMC Directive. H 23.0 (0.91) 24.0 (0.94) 28.0 (1.10) 28.0 (1.10) 28.0 (1.10) I 5.5 (0.22) 5.5 (0.22) 5.5 (0.22) 5.5 (0.22) 5.5 (0.22) PowerFlex 520-Series Adjustable Frequency AC Drive Network Communication PowerFlex 520-Series RS784 (DSI) Protocol This section contains only basic information to setup the PowerFlex 520-series RS485 (DSI) protocol connection with your PowerFlex 520-series drive. See the PowerFlex 520-Series Adjustable Frequency AC Drive User Manual, publication 520-UM001 for more information. PowerFlex 520-series drives support the RS485 (DSI) protocol to allow efficient operation with Rockwell Automation peripherals. In addition, some Modbus functions are supported to allow simple networking. PowerFlex 520-series drives can be multi-dropped on an RS485 network using Modbus protocol in RTU mode. PowerFlex 520-Series Drive Network Controller PowerFlex 520-Series Drives Esc Sel Esc Sel Esc Sel Esc Sel Network Wiring Network wiring consists of a shielded 2-conductor cable that is daisy-chained from node to node. ATTENTION: Never attempt to connect a Power over Ethernet (PoE) cable to the RS485 port. Doing so may damage the circuitry. Network Wiring Diagram Example PowerFlex 525 Node 1 Master TxRxD+ 120 ohm resistor TxRxD- PowerFlex 523 Node 2 4 TxRxD+ 4 TxRxD+ 4 120 ohm resistor 5 TxRxD- 5 TxRxD- 5 Shield Shield X RS485 (DSI) Shield X RS485 (DSI) C1 C2 TxRxD+ TxRxD- R/L1 S/L2 T/L3 /T1 V/T2 W/T3 R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 DC- DC+ BRBR+ DC- DC+ BRBR+ The shield is connected at ONLY ONE end of each cable segment. FRONT PIN 1 X C1 C2 AK-U0-RJ45-TB2P TxRxD+ TxRxD- IMPORTANT PowerFlex 525 Node “n” PIN 8 PowerFlex 520-Series Adjustable Frequency AC Drive The following PowerFlex 520-series drive parameters are used to configure the drive to operate on a DSI network. Configuring Parameters for DSI Network Parameter Description P046 [Start Source 1] Set to 3 “Serial/DSI” if Start is controlled from the network P047 [Speed Reference1] Set to 3 “Serial/DSI” if Speed Reference is controlled from the network. C123 [RS485 Data Rate] Sets the data rate for the RS485 (DSI) port. All nodes on the network must be set to the same data rate. C124 [RS485 Node Addr] Sets the node address for the drive on the network. Each device on the network requires a unique node address. C125 [Comm Loss Action] Selects the drive’s response to communication problems. C126 [Comm Loss Time] Sets the time that the drive will remain in communication loss before the drive implements C125 [Comm Loss Action]. C127 [Comm Format] Sets the transmission mode, data bits, parity, and stop bits for the RS485 (DSI) port. All nodes on the network must be set to the same setting. C128 [Comm Write Mode] Set to 0 “Save” when programming drive. Set to 1 “RAM only” to only write to volatile memory. PowerFlex 525 Embedded EtherNet/IP This section contains only basic information to setup an EtherNet/IP connection with your PowerFlex 525 drive. For comprehensive information about EtherNet/IP (single and dual-port) and how to use it, see the following publications: • PowerFlex 525 Embedded EtherNet/IP Adapter User Manual, publication 520COM-UM001. • PowerFlex 25-COMM-E2P Dual-Port EtherNet/IP Adapter User Manual, publication 520COM-UM003. Connecting the Adapter to the Network ATTENTION: Risk of injury or death exists. The PowerFlex drive may contain high voltages that can cause injury or death. Remove power from the drive, and then verify power has been discharged before connecting the embedded EtherNet/IP adapter to the network. 1. Remove power from the drive. 2. Remove the drive control module cover. 3. Use static control precautions. 4. Connect one end of an Ethernet cable to the EtherNet/IP network. 1769-L36ERM CompactLogix controller with embedded EtherNet/IP bridge PowerFlex 525 with embedded EtherNet/IP adapter (Frame A shown) Esc Ethernet switch Sel 00:00:BC:2E:69:F6 1 (Front) (Front) 2 (Rear) 5. Route the other end of the Ethernet cable through the bottom of the PowerFlex 525 drive, and insert the cable’s plug into the embedded EtherNet/IP adapter’s mating socket. PowerFlex 520-Series Adjustable Frequency AC Drive Drive and Adapter Status Indicators ➊ ➋ ENET LINK Item Name State Description ➊ Adapter is not connected to the network ENET EtherNet/IP ➋ LINK F WD ENET LINK EtherNet/IP ➌ ➌ Esc Esc FAULT Off Steady Adapter is connected to the network and drive is controlled through Ethernet. Flashing Adapter is connected to the network but drive is not controlled through Ethernet. Off Adapter is not connected to the network. Steady Adapter is connected to the network but not transmittingdata. Flashing Adapter is connected to the network and transmitted data. Flashing Red Indicates drive is faulted. Sel Setting the IP Address, Subnet Mask, and Gateway Address Setting an IP Addresss Using Parameters 1. Verify that parameter C128 [EN Addr Sel] is set to 1 “Parameters”. This parameter must be set to “Parameters” to configure the IP address using parameters. Default = 0.0.0.0 192.168.1.62 [EN IP Addr Cfg 1] [EN IP Addr Cfg 2] [EN IP Addr Cfg 3] [EN IP Addr Cfg 4] 2. Set the value of parameters C129 [EN IP Addr Cfg 1] through C132 [EN IP Addr Cfg 4] to a unique IP address. 3. Reset the adapter by power cycling the drive. Setting a Subnet Mask Using Parameters 1. Verify that parameter C128 [EN Addr Sel] is set to 1 “Parameters”. This parameter must be set to “Parameters” to configure the subnet mask using parameters. Default = 0.0.0.0 255.255.255.0 [EN Subnet Cfg 1] [EN Subnet Cfg 2] [EN Subnet Cfg 3] [EN Subnet Cfg 4] 2. Set the value of parameters C133 [EN Subnet Cfg 1] through C136 [EN Subnet Cfg 4] to the desired value for the subnet mask. 3. Reset the adapter by power cycling the drive. Setting a Gateway Addresss Using Parameters 1. Verify that parameter C128 [EN Addr Sel] is set to 1 “Parameters”. This parameter must be set to “Parameters” to configure the gateway address using parameters. 2. Set the value of parameters C137 [EN Gateway Cfg 1] through C140 [EN Gateway Cfg 4] to desired value for the gateway address. 3. Reset the adapter by power cycling the drive. Default = 0.0.0.0 192.168.1.1 [EN Gateway Cfg 1] [EN Gateway Cfg 2] [EN Gateway Cfg 3] [EN Gateway Cfg 4]