University:
Massachusetts Institute of Technology
Course:
15.992 | S-Lab: Laboratory for Sustainable Business
Academic year:

2023
Views:

35

Pages:

20
Author:

mmwagikovm

The Efficiency-Quality Trade-Off of Cross-Trained Workers Manufacturing & Service Operations Management Motivation Generalists vs. Specialists in Medicine Labor and Delivery Story • Why wasn’t there an obstetrician on duty? • Staffing flexible servers (i.e. generalists) is more efficient given heterogeneous customers, all else being equal • What about cost? Call Centers • What about speed of service? Other fields? • What about quality of service? Agenda • Overview • Model Formulation – Service Process Model – Tenure Process – Service Quality and the Value to the Firm of Worker Experience • Service Process Approximation Method • Numerical Experiments – General Model Testing and Insights – Case Study • Conclusions • Critique • Questions / Discussion Overview Goal: Study the trade-off between the cost efficiency provided by cross-trained (or generalist) workers and the experience based quality provided by specialists Develop a general model that integrates: – Queuing system model that includes multiple server types – Model of an individual worker’s career path (tenure) – Model of experience-based learning • Output of system = Revenue (varies with the quality of service) • System Performance = Gross Profits (varies with both revenue and costs) Links managerial decisions about staffing policies and worker specialization with worker learning curves, system costs and service quality Model Formulation • The Service Process Model – Who gets served? – By whom? • Employee Tenure Model (Tenure Process) – Experience of Servers • Experience-Based Learning Model of Service Quality – Experience Æ Service Quality – Service Quality Æ Value to the Firm (Revenue) • Objective Function – Expected Profit of the Firm The Service Process Model • Focuses on quality of service [ f(server experience) ] – Traditional focus is on waiting time or time in system • Assumes that service standards (e.g. % customers served) are set exogenously – Treated as constraints in the model • Models the SP structure as a “loss system” (i.e. queuing not allowed) – Above routing scheme achieves the highest server utilization The Service Process Model Statistics Throughput: R = RAA + RBB + RAF + RBF (Erlang’s Loss Formula , Approximation Method) Server Utilization: ρ AA , ρ BB , ρ AF , ρ BF ρ AF = RAF /( µ F N F ) (Little’s Law) Tenure Process • Tenure defined • Model tenure as a random variable drawn from a mixed exponential probability distribution λ2 > λ3 p = λ1 /(λ1 + λ2 ) • Career path model – can be modeled as states of a continuous time Markov chain • Time a worker stays in a given stage is exponentially distributed • What is the expected length of tenure? Tenure Process Statistics • x = worker tenure of a worker λ2 − λ3 λ1 −( λ +λ )t Pr{x > t} = Gx (t ) = e e −λ t + λ1 + λ2 − λ3 λ1 + λ2 − λ3 1 2 1 ⎛ λ1 ⎞ ⎜⎜1 + ⎟⎟ E ( x) = λ1 + λ2 ⎝ λ3 ⎠ • y = time worked Gx (t ) g y (t ) = E[ x] 3 Service Quality and the Value to the Firm of Worker Experience How does worker experience translate into monetary value to the firm? Worker Experience Service Quality Experience-based Service Quality Q(b) = Lb n1 Firm Revenue Service Quality and the Value to the Firm of Worker Experience How does worker experience translate into monetary value to the firm? Worker Experience Service Quality Firm Revenue Value of Increased Quality V (q ) = Mq n2 Service Quality and the Value to the Firm of Worker Experience How does worker experience translate into monetary value to the firm? Worker Experience Service Quality Firm Revenue Experience-based Service Quality Value of Increased Quality Q(b) = Lb n1 V (q ) = Mq n2 Revenue generated by a worker with b time units of experience in a particular task W (b) = Kb K = Ln2 M n , n = n1n2 Objective Function Maximization of Expected Gross Profits [ Revenue = ∑i ∑ j Rij E W (bij ) ] Where: i = A or B j = A, B or F Labor Only Cost = cANA + cBNB + cFNF Expected Profit of the firm: Z = Revenue - Cost Approximating the Average Quality Link the models for tenure, learning and service [ ] [ [ ]] E W(bij ) = K ij E y E b y n ij conditioning the probability distribution of bij on y ∞ ASTA Property (Melamed and Whitt, 1990): n Intensity of the arrival process is independent of the tenure of servers Æ ij time ij averages y arrivalsijto the process see Æ the distribution of y is gy(t) 0 n (1/µ ) is significantly shorter When the expected time it takes to provide service j 3 1 2 ij ij 2 3 1 than the time on the job (y), then: n+1 n n+1 n E bij y is2 closely ed by 3 3 approximat 1 1 2 1 (p 2ij y ) 3 [ ] E W(b ) [ ≈ ∫ K (ρ t) g (t)dt λ (λ + λ )K Γ(n +1)ρ ⎧ (λ −λ ) λ ⎫ + ⎬ = •⎨ (]λ −λ )λ + λ (λ + λ ) ⎩(λ + λ ) λ ⎭ where ρij is the long-run fraction of time that a j worker spends on a type i job. Approximation Error [[ ]] n ⎡ ⎤ ⎛ ⎞ E b Υ − ( ρ ij Υ ) bij ⎟ Υ⎥ −1 = E ⎢⎜ ε (Υ ) = n ⎢⎜⎝ ρ ij Υ ⎟⎠ ⎥ ( ρ ij Υ ) ⎣ ⎦ n ij n Lemma 1: ⎡⎛ b ⎞ n ⎤ Implies: lim ε (Υ ) = 0 Υ →∞ ⎟⎟ Υ ⎥ = 1 E ⎢⎜⎜ lim ρ Υ ⎢⎣⎝ Υ →∞ ⎠ ⎥⎦ How long does it take for the true expectation and the approximation to converge? (i.e. How long does a server have to be on the job for the approximation to be close enough?) What is the Right Staff Mix? • • Trade-off between efficiency and quality Only generalists, only specialists, or OPTIMAL mix • • Suggests that there is an optimal mix When is it important to determine the optimal mix? Which Extreme System is Best? Optimal Flexible Specialized Conclusions • “Flexible workers provide more throughput while using fewer workers” – from the Pinker and Shumsky paper, page 46. • (For other conclusions, see page 46 of the Pinker and Shumsky paper) Shortcomings / Future Work • Service systems in practice are substantially more complex than the system described in the paper • Many service systems allow customers to queue for service – Could extend the model to reflect the impact of waiting time on perceived service quality in the performance measure Z • In addition to learning, many times forgetting is an important phenomenon – Could incorporate forgetting into the learning curve model to allow quality to drop when utilization drips below some threshhold • Extensions to the model to represent a more elaborate service facility: – More customer and service classes – Heterogeneous service rates and tenure processes among server classes • Other uses for the Model: – Assess the benefits of training programs and IT that transfers knowledge between specialists and flexible workers – Asses personnel assignment decisions (e.g. job rotation to prevent burnout) Critique • Main Contribution: First work to integrate the study of service process systems, learning curves, and the modeling of turnover and career paths. • Provides a fair amount of practical insight that could be useful – When is it important to have the optimal mix vs. using an extreme solution – All-specialists seems to dominate all-flexible except in the extreme case of a small system and little learning • Provides a simple framework for expanding the study to include exploring other options • I would like to see how the single-overflow configuration would have performed relative to the others (for quality) if optimized for Z (instead of min Cost) • The paper is well written with the right amount of mathematical detail for the intended purpose